Relay In A Box User Manual
Tunnel Master® Jr. User Manual 11 Introduction Chapter 1: Introduction Welcome, and thank you for purchasing your new Tunnel Master® Jr. Car wash controller (also. Upon receiving the AS400 Relay Card, carefully examine the packing container. In case of damage, notify immediately the carrier. 1.2.2 Unpacking After examining the package, open the carton box and check its contents as following: - AS400 Relay Card - 1x M3 Screw - RJ45 to DB9 cable (for RS232, P/N 720-60679-00) - This user manual - Safety Cover. User Guide Y9520Z Sundial RF2 Pack 5 How to use: ST9520C Wireless Enabled 2 zone Programmer DT92E Wireless Room Thermostats BDR91T Wireless Enabled Relay Box (if installed) System Components Energy Efficiency and the Environment Home energy use is responsible for more than ¼ of the total UK carbon emissions which contribute to climate change.
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DATE OF ISSUE: FEBRUARY 1998
XK8 Range 1998
Relay and Fuse Box Identification and Location
Relay and Fuse Box Identification and Location
NOTE: RELAY COLORS ARE WRITTEN AS CASE COLOR (STRIPE) / CONNECTOR COLOR. FOR EXAMPLE, BLACK (BLUE) / BLUE INDICATES A RELAY HAVING A BLACK CASE WITH A BLUE STRIPE AND A BLUE CONNECTOR. IF THERE IS NO COLOR SHOWN IN PARENTHESES, THE RELAY CASE DOES NOT HAVE A STRIPE. SOME RELAYS
CONNECT DIRECTLY TO A FUSE BOX BUS. THE CONNECTOR COLOR FOR THESE RELAYS IS IDENTIFIED AS “BUS”.
LH blower motor relay
black (blue) / blue
RH blower motor relay
black (blue) / blue
DRIVESHAFT TUNNEL RELAYS
Door mirror heater relay
black (blue) / blue
Ignition positive relay (LHD)
Auxiliary positive relay (RHD)
brown / bus
Driver side fuse box (LHD)
Passenger side fuse box (RHD)
LH FASCIA RELAYS
Wiper FAST/SLOW relay
black / black
Wiper RUN/STOP relay
black / black
Air conditioning compressor clutch relay
brown / brown
LH ENCLOSURE RELAYS
Fuel injection relay
brown / brown
Throttle motor power relay
brown / brown
Ignition coil relay
brown / brown
EMS control relay
brown / bus
Engine Management
fuse box
CONTROL MODULE ENCLOSURE RELAYS (RHD)
Heater pump relay
brown / bus
Front fog relay
brown / bus
Main beam relay
brown / bus
Powerwash relay
brown / bus
Dip beam relay
brown / bus
Horn relay
brown / bus
Ignition positive relay
brown / bus
Engine compartment
fuse box
ENGINE COMPARTMENT FUSE BOX RELAYS
Engine Management
fuse box
Fuel injection relay
brown / brown
Throttle motor power relay
brown / brown
Ignition coil relay
brown / brown
EMS control relay
brown / bus
Starter relay
brown / brown
LH windshield heater relay
brown / brown
RH windshield heater relay
brown / brown
RH FASCIA RELAYS
Auxiliary positive relay (LHD)
Ignition positive relay (RHD)
brown / bus
Door locking relay
black (violet) / violet
Air conditioning isolate relay
black (violet) / violet
TRUNK RELAYS:
➞
VIN 024687
Tail lamp relay
brown / bus
Heated backlight relay
brown / bus
Fuel pump relay
brown / bus
Stop lamp relay
brown / bus
Accessory connector relay
brown / bus
Ignition positive relay
brown / bus
Top up relay
black / black
Top down relay
black / black
LH quarter up relay / LH quarter down relay
black (violet) / violet
RH quarter up relay / RH quarter down relay
black (violet) / violet
Rear fog relay
brown / bus
Passenger side fuse box (LHD)
Driver side fuse box (RHD)
RH ENCLOSURE RELAYS
CONTROL MODULE ENCLOSURE RELAYS (LHD)
Intercooler pump relay (LHD): VIN 024687
➞
brown / brown
Intercooler pump relay (RHD): VIN 024687
➞

brown / brown
Trunk fuse box
TRUNK RELAYS: VIN 024687
➞
Tail lamp relay
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brown / bus
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Heated backlight relay
brown / bus
Rear fog relay
brown / bus
Fuel pump 1 relay
brown / bus
Stop lamp relay
brown / bus
Accessory connector relay
brown / bus
Ignition positive relay
brown / bus
Top up relay
black / black
Top down relay
black / black
LH quarter up relay / LH quarter down relay
black (violet) / violet
Fuel pump 2 relay
brown / brown
RH quarter up relay / RH quarter down relay
black (violet) / violet
Trunk fuse box
Page 10: 2 safety information, 3 setting the dc output voltage, 4 connections, 1 remote control via remote lines, 2 the metrohm remote socket, 3 the 731 relay box and remote lines, 4 connection cable
2. Installation
Relay Box 731, Instructions for use
4

2 Installation
2.1 Instrument setup
Packaging
The 731 Relay Box is supplied together with the specially packed
accessories in packaging containing shock-absorbing foam which
provides excellent protection. Please store this packaging as it guar-
antees damage-free transport of the instrument.
Checks
Please check immediately on receipt whether the shipment is com-
plete and undamaged (compare with delivery note and list of acces-
sories in section 6). If transport damage is established please refer
to section
5.1 'Warranty'.
Location
The 731 Relay Box is a robust instrument and can therefore be used
even in rough conditions in factories and laboratories.
However, care should be taken that it is not exposed to a corrosive
atmosphere. Regular care of the instrument is essential if it is used
in rough surroundings.
If an instrument that has been stored at low temperatures is brought
into a heated room then the atmospheric humidity may cause water
to condense inside the instrument. In order to avoid damage to the
instrument, at least one hour should be allowed to elapse before it is
switched on.
2.1.1 Line supply
Follow the instructions given below for connection to the line supply.
If the instrument is operated with the line voltage incorrectly set
and/or the wrong line fuse there is a fire hazard!
Setting the line voltage
Before switching on the 731 Relay Box for the first time check that
the line voltage set on the instrument (see diagram on following