Kf82 Engine Manual Download

Kawasaki
Parts List 4 cycle air-cooled
gasoline engine
4 KF53 KF64 KF82 KFIOO KF150 34 KF53 KF64 KF82 KFIOO KF151 :34 KF53 KF64 KF82 KFIOO.KFI! iF34 KF53 KF64 KF82 KFI00 KF1 KF34 KF53 KF64 KF82 KFIOO KI C KF34 KF53 KF64 KF82 KFIOO k !4 KF34 KF53 KF64 KF82 KFIOO :24 KF34 KF53 KF64 KF82 KFIO4 F24KF34KF53KF64KF82KFlC KF24KF34KF53KF64KF82KFI I KF24 KF34.KF53 KF64 KF82 K F 0 KF24 KF34 KF53 KF64 KF82 M 50KF24KF34KF53KF64KF82 150KF24KF34KF53KF64KF84 F150 KF24 KF34 KF53 KF64 KF8
KF82 D-X
(31 6633)
I R e f . No.
P a r t No.
P a r t Name
Remarks
HEAD, c y l i n d e r GAS K E T , head NUT,
long
B O L T (8x45) STUD WASHER C Y L I N D E R ASS'Y GASKET, c y l i n d e r STUD STUD N U T (10mm) WASHER COVER, i n s p e c t i o n GASKET GASKET B O L T (6x70) PLATE, breather A I R CLEANER ASS'Y B O L T (6x28) TUBE,
rubber
CLIP GASKET COLLAR CARBURETOR MUFFLER ASS'Y .COVER, .BOLT
muffler (6x8)
.WASHER .WASHER,
spring
COVER, m u f f l e r GASKET BOLT (6x8) WASHER WASHER, s p r i n g B O L T (8x20) N U T (8mm) WASHER, s p r i n g STUD CASE, s p i r a l COVER, c y l i n d e r h e a d COVER, c y l i n d e r B O L T (6x12) B O L T (8x16)
Fig. A-1
KF82 D-X (31 6633)
Ref. No. L
P a r t Name
P a r t No.
Quantity 3 3A
Remarks
43
411B0600
WASHER
7
44
41 OB 0800
WASHER
4
45
312693-1671-00
PLUG
1
46
317101-211 1-00
VALVE, i n l e t
1
47
317101-21 12-00
VALVE, e x h a u s t
1
48
31 6470-21 13B
SPRING, v a l v e
2
49
31 62 90-21 15-00
CO LLET, v a l v e
2
50
316290-2116-00
SEAT, s p r i n g
2
51
31 6670-22 11B
TAPPET
2
52
31 6670-2260A
CAP, t a p p e t
AR
31 6670-2261A
CAP, t a p p e t
AR
t=2.75
31 6670-2262A
CAP, t a p p e t
AR
t=2.80
31 6670-2263A
CAP, t a p p e t
AR
t=2. 85
31 6670-2264A
CAP, t a p p e t
AR
t=2. 90
31 6670-2265A
CAP, t a p p e t
AR
t=2.95
31 6670-2266A
CAP, t a p p e t
AR
t=3.00
31 6670-2267A
CAP, t a p p e t
AR
t=3.05
31 6670-2268A
CAP, t a p p e t
AR
t=3.10
31 6670-2269A
CAP, t a p p e t
AR
t=3.15
31 6670-2270A
CAP, t a p p e t
AR
t=3.20
31 6670-2271A
CAP, t a p p e t
AR
t=3.25
31 6670-2272A
CAP, t a p p e t
AR
t=3.30
31 6670-2273A
CAP, t a p p e t
AR
t=3.35
31 6670-2274A
CAP, t a p p e t
AR
t=3.40
31 6670-2275A
CAP, t a p p e t
AR
t=3.45
31 6670-2276A
CAP, t a p p e t
AR
t=3.50
31 6670-2277A
CAP, t a p p e t
AR
t=3.55
31 6670-2278A
CAP, t a p p e t
AR
t=3.60
31 6670-2279A
CAP, t a p p e t
AR
t=3.65
53
31 6620-2 31 0B
CAM GEAR ASS'Y
1
54
316670-51 10-00
-GOVERNOR ASS'Y
1
55
232B0512
-SCREW (5x12)
3
56
316670-2341-00
SHIM
AR
t=1.05
316670-2342-00
SHIM
AR
t=1.10
316670-2343-00
SHIM
AR
t=1.20
31 6670-2344-00
SHIM
AR
t=1.30
t=2.70
31 6670-2345-00
SHIM
AR
t=1.40
316670-2346-00
SHIM
AR
t=1.50
31 6670-2 347-00
SHIM
AR
t=1.60
31 6670-2348-00
SHIM
AR
t=1.70
57
31 6670-124OC
DECOMP ASS'Y
1
58
316670-1243-00
.SPRI NG
1
P a r t Name
Quantity
R e f . No.
P a r t No.
59
316670-31 11-00
PISTON
1
60
316670-3010-00
P I S T O N R I N G SET
1
61
316670-3121-00
PIN, p i s t o n
1
62
315192-3122-00
RING, s n a p
2
63
316625-321 0B
C R A N K S H A F T ASSIY
1
64
316670-3217-00
.GEAR,
crank
1
65
31 6670-3333-00
.GEAR,
balancer
33A
Remarks
1
66
51 0A5100
.KEY
2
67
31 6670-3231-00
SHIM
AR
t=1.05
316670-3232-00
SHIM
AR
t=1.10
31 6670- 3233-00
SHIM
AR
t=1.20
31 6670-3234-00
SHIM
AR
t=1. 30
31 6670-3235-00
SHIM
AR
t=1.40
316670-3236-00
SHIM
AR
t=1.50
316670-3237-00
SHIM
AR
t=1.60
31 6670-3238-00
SHIM
AR
t=1.70
68
31 6670-3240B
CONNECT1 NG ROD ASS'Y
1
69
317101-3245-00
.BOLT,
2
70
316670-3249-00
ARM, s p l a s h
1
71
316670-3248-00
WASHER,
1
72
31 6670- 3331-00
BALANCER, dynamic
1
73
31 6624-343OA
RECOl L S T A R T E R ASS'Y
1
74
187B0610
B O L T (6x10)
4
75
180B0814
B O L T (8x14)
3
76
316670-411 1B
C R A N K CASE ASSIY
1
77
31 6602-42 31A
SEAL, o i l
1
78
601A6306
BEARING, b a l l (6306)
1
79
601A6203
BEAR1 NG, b a l l (6203)
1
connecting r o d
lock
80
601A6202
BEAR1 NG, b a l l (6202)
1
81
316633-4121A
SIDE BASE
1
82
316670-4124-00
GASKET
1
83
601A6306
BEARING, b a l l (6306)
1
84
601A6206
BEARING, b a l l (6206)
1
85
601A6203
BEAR1 NG, b a l l (6203)
1
86
551A0814
PIN, dowel
2
87
120P0838
BOLT, allen
1
88
31 6633-4982A
WASHER
1
89
181G0838
B O L T (8x38)
10
90
31 6602-42 31A
SEAL, o i l
1
91
316670-5121B
SLEEVE, g o v e r n o r
1
92
316670-5122-00
TIP, governor
1
93
31 6670-5123-00
SHAFT, governor
1
F i g . R-1
KF82 D-X (31 6633) R e f . No.
P a r t Name
P a r t No.
Quantity 3 3A
Remarks
L
94
315470-5124A
BOLT, s h a f t s t o p
1
95
315192-1233-00
GASKET
1
96
232B0408
SCREW (4x8)
2
97
31 6670-52 11-00
ARM, g o v e r n o r
1
98
316691-5212A
ARM, g o v e r n o r
1
31 6670-5231-00
L I NK, g o v e r n o r
1
100
316670-5232B
SPRING, link
1
101
180B0622
BOLT (6x22)
1
102
187B0614
B O L T (6x14)
1
103
31 6691-531 4A
SPRING, g o v e r n o r
1
104
316612-5331A
99
,
PLATE
1 1
105
31 6612-5382A
STUD
106
18780616
B O L T (6x16)
2
107
31 1B0600
NUT (6mm)
2
108
316670-6100D
CARBURETOR ASS'Y
1
109
316670-61 81-00
1 NSULATOR
1
110
31 6670-61 84A
GASKET
2
111
17160630
STUD
2
112
31 1B0600
NUT (6mm)
2
11 3
462F0600A
WASHER,
2
114
41 1B0600
WASHER
2
115
31 667 0- 65 1OC
F I L T E R ASS'Y
1
116
31 6602-741 1A
GAUGE, o i l
1
117
3151 92-7432-00
0 - R I NG
1
11 8
318294-7441-00
PLUG, d r a i n
1
119
331201-721 4-00
GASKET
1
120
317220-7441-00
PLUG, d r a i n
1
121
317209-7501A
CHAMBER, float
122
317209-7502A
FLOAT-
12 3
317209-7503A
BRACKET
1
124
317209-7504C
CONNECTOR, c o r d
1
125
31 6626-761 8A
HOLDER
1
126
317209-81 62A
CLAMP
1
127
317209-81 63A
CLAMP
1
128
214B0306
SCREW (3x6)
4
12 9
461 F0300
WASHER, s p r i n g
4
1 30
180B0614
B O L T ( 6 x 1 4)
3
131
41 1B0600
WASHER
3
132
315B1200
N U T (12mm)
1
133
461F1200A
WASHER, s p r i n g
1
134
317209-8505A
CONTROLLER
1
135
316620-81 11-00
FLYWHEEL
1
spring
1
SEUSOR 1
O;L
*
F i g . C-1
Fig. F-1
KF82 D-X (31 6633)
Ref.No.
Quantity
P a r t Name
P a r t No.
33A 136
31 6602-81 05A
COI L, e x c i t i n g
1
137
31 6670-8161-00
CLAMP
1
138
31 661 2-81 64B
GROMMET
1
139
317294-81 64-00
GROMMET
1
140
3172 94-81 65-00
GROMMET
1
141
31 6670-8465C
IGNITER
1
142
180B0630
B O L T (6x30)
143
180B0612
B O L T (6x12)
1
144
232B0414A
SCREW (4x14)
2
145
232B0620
SCREW (6x20)
2
146
41 OB0600
WASHER
1
147
510A5100
KEY
1
148
316291-3481B
NUT
1
149
31 661 3-3482A
WASHER
1
150
312200-841 0-00
PLUG, s p a r k (NGK B6HS)
1
15 1
317270-841 8B
CAP, plug
1
152
317270-841 9A
SPRl NG
1
153
316633-8821A
CONNECTOR
1
15 4
010A2700
LABEL, m a r k
1
155
316621-081 3A
LABEL, horse power
1
156
31541 8-0851A
LABEL
1
,
Remarks
1
** ** **
KF82D-X (31 6633)
Fig. A-1
Ref.No.
A I R CLEANER
Quantity
P a r t Name
P a r t No.
3 3A A I R CLEANER ASS'Y
1
A-1-
1 3166YG-1316A
.COVER,
1
A-1-
2 316670-1312-00
.ELEMENT-
1
A-1-
3 316670-1314-00
.ELEMENT
1
A-1-
4
316627-1310A
316627-1311A
.PLATE,
a i r cleaner
a i r cleaner
1
Remarks
KF82D-X (316633)
Fig. C-1
CARBURETOR
Ref.No.
P a r t No.
P a r t Name
Quantity 33A
31 6670-61 00D
CARBURETOR ASS'Y
1
C-1-
1
316670-6142A
.SHAFT,
choke
1
C-1-
2
316670-6102A
.VALVE,
choke
1
C-1-
3
314310-61 37A
.SCREW
C-1-
4
312740-6104A
.BALL,
C-1-
5
312740-6103A
.SPRING
C-1-
6
313650-6112-00
.JET,
C-1-
7
316470-6114-00
.SCREW,
C-1-
8
31 3122-61 16-00
.SPRING
C-1-
9
313550-61 15-10
,SCREW,
stop
1
C-1-10
316670-6139A
.SHAFT,
throttle
1
C-1-11
316670-6101A
.VALVE,
t h r o t t l e (#110)
1
C-1-12
316690-6129A
.NOZZLE,
C-1-13
313650-6106-00
.PIPE,
C-1-14
317192-6132-00
.JET,
C-1-15
316670-6143-02
.HOLDER,
C-1-16
316670-6120A
.NEEDLE
C-1-17
317101-6119-00
.GASKET
1
C-1-18
316670-6126A
.FLOAT
1
C-1-19
317101-6127-00
.PIN,
1
C-1-20
317101-6128-00
.GASKET
C-1-21
316670-61 30A
.CHAMBER,
C-1-22
316671-6133-00
.NUT
1
C-1-23
31 3122-61 18-00
,GASKET
1
4 1
steel
1
p i l o t (#45) pilot
1 1 2
main
1 1
bleed main (#92.5) main j e t V A L V E ASS'Y
float
1 1 1
1 float
1
Remarks
Fig. F-1
Ref.No.
P a r t Name
P a r t No.
FILTER
Quantity 33A
316670-651OC
F I L T E R ASS'Y
1
1
312401-6512-00
.O-RING
1
F-1- 2
318250-6521-00
.POT,
1
F-1-
3
317270-6519B
.STRAINER
1
F-1- 4
317270-6518B
.CASKET
1
F-1-
F-1-
filter
5
318290-6524-00
.CASKET
2
F-1- 6
317270-6514-00
.CASKET
1
F-1- 7
317270-6527B
.NUT
1
F-1-
8
318292-6515-00
.NUT,
F-1-
9
31 3650-6517-00
.SCREW
317270-6516B
.RING,
F-1-10
ring
1 1
snap
1
Remarks
KF82 D-X (31 6633)
Fig. R-1
R e f . No.
R-1-
1 316670-3432-00
R-1- 2 316420-3443-00
Quantity
P a r t Name
P a r t No. 316624-3430A
RECOIL STARTER
3 3A R E C O I L S T A R T E R ASS'Y
1
.PULLEY
1
.NUT
1
R-1-
3 316420-3451-00
.WASHER,
R-1-
4 316420-3442-00
OWASHER
1
R-1-
5 318901-3449-00
O R E T A INER, c o v e r
1
R-1-
6 318901-3446-00
.SPRING
1
R-1-
7 318863-3448-00
oSPRI NG, r e t u r n
1
R-1-
8 316670-3444-00
.SPRI NC, r e t u r n
3
R-1-
9 318901-3445-00
.PAWL,
3
spring
recoi l
1
recoil
1
(6x1720)
1
R-1-10
316420-3452-00
.SPRING,
R-1-11
3166'70-3453-00
.ROPE
R-1-12
31221 1-3454-00
.HANDLE,
R-1-13
316420-3457-00
OWASHER
recoil starter
1
1
Remarks